1d ago

Senior Mechanical Design Engineer, Metal Structures

Menlo Park, CA

$132k-$156k / year

full-timeseniorenergy

🛠 Tech Stack

💼 About This Role

You'll design sheet metal components and assemblies for the Mainspring Linear Generator. Your work will directly impact cost, reliability, and manufacturability of a flameless, near-zero NOx power generation technology. You'll collaborate across teams to bring innovative designs from concept to production.

🎯 What You'll Do

  • Take ownership of design, analysis, testing, and optimization of structural systems.
  • Apply sheet metal and joint design knowledge for complex assemblies.
  • Perform FEA analyses to inform design improvements.
  • Conduct tolerance stack-up analysis for robust manufacturable designs.
  • Support procurement, fabrication, and testing of parts.

📋 Requirements

  • BS/MS in Mechanical Engineering or similar.
  • 6+ years (BS) or 5+ years (MS) experience.
  • Strong knowledge of sheet metal design, manufacturing, fastener, joint, coating.
  • Proficient in SolidWorks and PDM or similar CAD version control.
  • Experience with FEA and CFD tools (SolidWorks Flow Simulation or Ansys).

✨ Nice to Have

  • Familiarity with forming analysis tools for DFM.
  • Experience across full product development cycle.
  • Experience with vibration and acoustic challenges.

🎁 Benefits & Perks

  • 🏖️ Unlimited PTO
  • 🏥 Health Insurance
  • 💰 Equity
  • 📈 401k Match
  • 🎓 Tuition Reimbursement
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